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沼气脱硫剂短时间内变黑通常是由于脱硫剂失效或操作不当引起的,以下是可能的原因及解决方法:
The blackening of biogas desulfurizers in a short period of time is usually caused by the failure or improper operation of the desulfurizer. The following are possible reasons and solutions:
1. 脱硫剂失效
1. Failure of desulfurizer
原因:脱硫剂(主要成分为氧化铁)与沼气中的硫化氢反应生成硫化铁,颜色由土黄色变为黑色,表明其已饱和失去活性。若使用几天就变黑,可能是沼气中硫化氢浓度过高或脱硫剂装填量不足16。
Reason: The desulfurizer (mainly composed of iron oxide) reacts with hydrogen sulfide in biogas to produce iron sulfide, which changes color from earthy yellow to black, indicating that it has saturated and lost its activity. If it turns black after a few days of use, it may be due to the high concentration of hydrogen sulfide in the biogas or insufficient loading of desulfurizer.
解决方法:
resolvent:
更换或再生脱硫剂:将变黑的脱硫剂倒出,铺在阴凉通风处还原24-48小时(避免暴晒),待颜色恢复为褐黄色后可重新使用,但再生次数通常不超过2次165。
Replace or regenerate desulfurizer: Pour out the blackened desulfurizer and lay it in a cool and ventilated place for 24-48 hours (avoid exposure to sunlight). After the color returns to brownish yellow, it can be reused, but the number of regenerations usually does not exceed 2 times.
增加脱硫剂用量:若沼气硫化氢浓度高,需增加脱硫剂装填量或采用多级脱硫装置78。
Increase the dosage of desulfurizer: If the concentration of hydrogen sulfide in biogas is high, it is necessary to increase the loading amount of desulfurizer or use a multi-stage desulfurization device.
2. 操作不当导致脱硫剂快速失效
2. Improper operation leads to rapid failure of desulfurizer
原因:
Reason:
空气进入脱硫瓶:大出料时未关闭脱硫器进气管,空气倒流引发剧烈氧化反应,脱硫剂迅速发热变黑甚至烧毁容器15。
Air enters the desulfurization bottle: When discharging the large amount of material, the inlet pipe of the desulfurizer is not closed, and the backflow of air causes a violent oxidation reaction. The desulfurizer quickly heats up and turns black, even burning the container 15.
水分过多:沼气脱水不彻底,脱硫剂受潮板结,降低脱硫效率13。
Excessive moisture: Insufficient dehydration of biogas, moisture induced agglomeration of desulfurizer, and reduced desulfurization efficiency.
解决方法:
resolvent:
操作时严格遵循“先关总开关,再关灶具”的顺序,避免空气倒流25。
Strictly follow the sequence of "turn off the main switch first, then turn off the stove" during operation to avoid air backflow.
检查凝水器安装位置,确保管道坡度合理,及时排出积水13。
Check the installation position of the condenser, ensure that the pipeline slope is reasonable, and promptly discharge the accumulated water.
3. 沼气成分异常
3. Abnormal composition of biogas
原因:发酵原料不当(如含消毒剂或重金属)导致沼气中硫化氢浓度异常升高,或二氧化碳过多抑制脱硫效果13。
Reason: Improper fermentation materials (such as disinfectants or heavy metals) can lead to an abnormal increase in hydrogen sulfide concentration in biogas, or excessive carbon dioxide can inhibit desulfurization efficiency.
解决方法:调整发酵原料,避免使用消毒后的粪便或含毒物质,确保碳氮比平衡13。
Solution: Adjust the fermentation materials to avoid using disinfected feces or toxic substances, and ensure a balanced carbon nitrogen ratio of 13.
4. 脱硫剂质量问题
4. Quality issues with desulfurizers
原因:劣质脱硫剂硫容量低或抗压强度不足,易粉化失效78。
Reason: Poor quality desulfurizers have low sulfur capacity or insufficient compressive strength, making them prone to pulverization and failure.
解决方法:选择高硫容(≥30%)、耐磨性好的氧化铁脱硫剂,并定期更换(一般6-12个月)78。
Solution: Choose iron oxide desulfurizer with high sulfur capacity (≥ 30%) and good wear resistance, and replace it regularly (usually 6-12 months).
5. 系统设计缺陷
5. System design defects
原因:脱硫罐尺寸或结构不合理,沼气与脱硫剂接触不充分78。
Reason: The size or structure of the desulfurization tank is unreasonable, and the contact between biogas and desulfurizer is insufficient.
解决方法:根据沼气流量和硫化氢浓度设计脱硫罐容积,必要时采用串联脱硫或升级为络合铁等高效脱硫工艺8。
Solution: Design the capacity of the desulfurization tank based on the biogas flow rate and hydrogen sulfide concentration, and if necessary, adopt efficient desulfurization processes such as series desulfurization or upgrading to chelated iron.
总结建议
summary suggestions
若问题持续,需综合检查沼气发酵状态、脱硫系统密封性及操作流程,必要时咨询恒能本文由 沼气脱硫 友情奉献.更多有关的知识请点击 https://www.hneee.net/ 真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.优化脱硫方案。
If the problem persists, it is necessary to comprehensively check the fermentation status of biogas, the sealing of the desulfurization system, and the operating procedures. If necessary, consult Hengneng. This article is dedicated to biogas desulfurization For more related knowledge, please click https://www.hneee.net/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon. Optimize desulfurization scheme.
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